Neil Davies, EA Technology International, UK
Just like people, electrical assets age and deteriorate. And, as with human medicine, there have been tremendous advances in recent years in the ability to diagnose the ailments suffered by assets in their early stages, enabling us to keep them healthy and productive for longer.
|Partial discharge damage on a VMX spout|
The revolution in asset management is being driven by two factors which are inextricably linked: new techniques for accurately measuring the condition of live assets, plus new methodologies for managing assets more effectively, based on their actual condition.
There are many techniques available for assessing the condition of live assets, including oil sampling and analysis, plus thermal imaging. But the most useful is the detection, location and measurement of partial discharge (PD) activity in HV and MV assets, which are typically found in substations.
The collection of condition data using PD instruments has become virtually standard practice in the UK electricity industry: an innovation which has been driven in large part by the need for operators to provide detailed evidence of the state of their assets to the statutory electricity regulator, Ofgem. In other parts of the world, notably the Middle East, China and Singapore, PD investigations have been taken up with great enthusiasm as a cost-effective means of improving network reliability and performance.
Perhaps surprisingly, however, detailed PD measurement as the basis of condition-based asset management is still in its infancy in many parts of the developed world, including the USA.
Many operators still have no clear information on the condition of their assets until they fail and need replacing. Unlike the world’s most efficient network operators, such as Singapore’s SP Powergrid, they accept unpredicted asset failures and loss of customer service as a fact of life.
Understanding partial discharge
1. Visible evidence of PD
A partial discharge is an electrical discharge or spark that bridges a small portion of the high voltage insulation between two conducting electrodes or a conducting electrode and earth. Partial discharge can occur at any point in the insulation system, where the electric field strength exceeds the breakdown strength of the insulating material.
|Visible evidence of PD|
It can occur in voids within solid insulation, across the surface of insulating material due to contaminants or irregularities, within gas bubbles in liquid insulation or around an electrode in gas (corona activity).
2. What causes PD?
There are many causes of breakdown in insulation which lead to PD activity, including design and manufacturing defects, incorrect installation of components, faulty materials, mechanical damage and even vandalism. Even well designed and installed assets start to exhibit PD activity as they deteriorate with age and usage.
Environmental factors also play a role in the development of PD activity, including temperature, humidity, atmospheric pressure, vibration and other mechanical stresses.
3. PD failure process
Once present partial discharge always tends to increase, but the way in which it increases is both measurable and predictable.
EA Technology’s experience of working with network assets for more than 30 years shows that Partial Discharge (PD) activity is a factor in around 85 per cent of disruptive substation failures. It has thus become increasingly apparent that the ability to detect and measure PD is the key to assessing the health of assets.
PD activity provides clear evidence that an asset is deteriorating in a way that is likely to lead to failure. The process of deterioration can propagate and develop, until the insulation is unable to withstand the electrical stress, leading to flashover.
The ultimate failure of HV/MV assets is often sudden and catastrophic.
The best-case scenario is that growing PD activity causes protection systems to trip out unexpectedly, resulting in outages. The worst case scenario is an explosive release of energy, causing major damage, injury and death.
PD Detection & Measurement
Partial discharges emit energy, the effects of which can be detected, located, measured and monitored:
- electromagnetic emissions, in the form of radio waves, light and heat
- acoustic emissions, in the audible and ultrasonic ranges
- ozone and nitrous oxide gases.
The most effective techniques for detecting and measuring PD activity in live assets are based on quantifying:
1. Transient Earth Voltages (TEVs)
The importance of TEV effects (discharges of radio energy associated with PD activity) was first identified by EA Technology researchers in the 1970s. Measuring TEV emissions is the most effective way to assess internal PD activity in metalclad MV switchgear.
2. Ultrasonic emissions
PD activity creates emissions in both the audible and ultrasonic ranges. The latter is by far the most valuable for early detection and measurement. Measuring airborne ultrasonic emissions is the most effective way to assess surface PD activity, where there is an air passage e.g. vents or door in the casing of an asset. Where chambers are completely sealed, ultrasonic contact probes can be used although these are less sensitive than the airborne microphones.
3. UHF emissions
PD activity can also be measured in the UHF range, and is particularly useful in monitoring EHV assets.
PD Measurement Instruments and Systems
New multiple sensor systems continuously monitor assets for critical PD activity, record data and automatically trigger alarms if activity exceeds acceptable thresholds
1. First generation instruments
The first generation of PD measurement instruments appeared in the 1980s and were mostly based on measuring TEV effects. Several specific instruments were required to detect, locate and monitor PD activity and by present standards they were cumbersome and expensive. Some relatively simple ultrasonic instruments were also developed.
2. Second generation instruments
2003 saw the launch of the first handheld PD detector, which measured PD activity using both ultrasonic and TEV sensors. This was followed by more sophisticated dual sensor instruments, capable of gathering detailed quantitative data on PD activity, together with fixed PD alarm systems.
3. Third generation systems
Third generation PD products have developed over the last two years into multiple sensor systems with unprecedented abilities to detect, locate, measure, quantify and record PD activity. They effectively combine all the technologies of the earlier generation instruments into packages which are easier to use, more versatile and provide far greater depth of condition data, at lower cost.
For example, the latest portable PD location system embraces no fewer than six sensor technologies: measuring ultrasonic emissions, TEV effects, temperature, humidity and atmospheric pressure, together with a Radio Frequency Current Transformer (RFCT) sensor, which specifically measures PD activity in cables.
The latest PD monitoring systems also use multiple sensors and are designed to provide permanent or semi-permanent monitoring of mission critical assets. A single system can simultaneously monitor hundreds of assets, recording and analysing PD activity over time to give a comprehensive picture of condition.
The systems also function as 24/7 alarms, automatically generating alerts if PD activity exceeds set limits. A specific variant has also been developed for Gas Insulated Switchgear (GIS) assets.
The Value of Partial Discharge (PD) Data
The latest PD instruments and systems are extremely valuable for identifying faults as they develop at an early stage and preventing them from developing into failures ” the ‘quick health check’ approach.
But the information they gather is also playing a major part in transforming the industry’s approach to asset management itself: from one based on time-scheduled maintenance and replacement, to one based on a detailed understanding of the condition of the asset base. Maximising the value of PD data is essentially carried out at two levels:
1. Asset condition registers
Expert analysis and interpretation of PD activity readings gives a clear indication of the condition of assets, including accurate predictions of when they are likely to fail. In EA Technology’s case, this is based on a unique database, built up over more than 30 years, which shows how tens of thousands of asset types have deteriorated over time.
This approach enables operators to develop registers of assets, in which each asset is accorded a ‘health index’ showing its present condition, its predicted date of failure and/or its remaining service life.
There is strong evidence that basing maintenance and replacement on actual condition is far more cost effective than time-scheduled interventions or a ‘wait until it stops working’ approach.
This is because condition based regimes:
- prevent expensive, unexpected failures
- prevent needless invasive maintenance, which is costly, disruptive and often creates more faults
- enables operators to prioritise expenditure on a strictly ‘need to’ basis.
2. Condition Based Risk Management (CBRM)
The ability to measure the condition of live assets is the key to CBRM: a comprehensive new methodology, which takes condition based asset management to a higher level, enabling managers to take more intelligent decisions on revenue and capital spending. It also reduces the cost of network operation, while improving their efficiency and reliability.
The effectiveness of CBRM derives from factoring together probability (based on asset condition) and consequences (based on quantifiable losses) of asset failure, to determine risk in terms of financial cost.
In addition to managing the health of assets, CBRM provides the answers to the key questions: If an asset costing x fails, what will be the consequential loss to the business? If an asset is refurbished or replaced at a cost of y, what will be the benefit to the business? Therefore, where should we prioritise our spending?
FINDING AND FIXING FAULTS
The ability to assess the condition of medium-voltage and high-voltage assets by measuring PD activity is increasingly driving a step-change in power asset management. At its simplest level, it enables operators to identify and fix faults before they develop into failures.
|The latest handheld instruments measure PD activity as both ultrasonic and TEV emissions|
Used to its full extent, it is one of the technologies behind much more effective management of whole networks, based on a fuller understanding of asset condition. The result: greater network efficiency, availability, reliability and safety, with lower capital and revenue costs.
Operators using PD measurement as part of condition-based asset management
SP Powergrid, Singapore
SP Powergrid’s network includes nearly 10 000 substations, 40 000 switchgear sets, 14 000 transformers and 30,000 km of cable. Since incorporating condition monitoring into its systems, it has dramatically improved an already excellent performance. The company’s System Average Interruption Duration Index (SAIDI) averaged less than one minute per annum over a recent three-year period.
SP Powergrid estimates that over the eight financial years to 2008, condition monitoring enabled it to avert 450 network failure incidents, with a net financial saving of $29 million. In addition to improving customer service, it has been able to pass cost savings on to them.
Figure 1: The blip in 2004/5 was caused by a third party supply issue outside SP Powergrid’s control.
CLP Hong Kong
The China Light and Power network in Hong Kong includes nearly 13 000 substations and 22 000 km of overhead lines and underground cables, serving 2.26 million customers.
As a result of focusing over the last ten years on condition based maintenance, to predict faults and improve reliability, it has reduced its SAIDI figures from more than 40 to just 2.68 minutes lost per year.
Demand from customers has continued to grow, but in recent years, greater operating efficiencies have enabled CLP to reduce tariffs.